多边形磨耗车轮表层材料的力学性能研究

MECHANICAL PROPERTIES OF SURFACE MATERIAL ON POLYGONAL WHEELS

  • 摘要: 随着高速列车车轮多边形磨耗的产生,车轮表层材料的力学性能也将发生变化,为研究多边形磨耗车轮的表层材料力学性能的变化规律,在轮轨周期性磨损模拟实验台上获得了多边形磨耗车轮的试样。采用纳米压痕技术获取了多边形磨耗车轮波峰及波谷处距表面不同深度位置的材料弹性模量和硬度。通过有限元反演压痕加载过程并结合量纲函数方法,确定了材料屈服应力和应变强化系数,得到了多边形磨耗车轮表层不同位置的材料本构关系。研究表明,多边形磨耗车轮表层不同位置的材料发生了特征不同的塑性变形。从材料基体到表层,多边形磨耗车轮材料的弹性模量和硬度逐渐增加,且波谷的增幅大于波峰。多边形磨耗车轮表层材料本构关系沿深度方向存在较大差异,且波谷的差异大于波峰。

     

    Abstract: The mechanical properties of wheel surface material change with the formation of polygonal wear on wheels of high-speed trains. Wheel samples with polygonal wear were obtained on a wheel/rail periodic wear simulator to study the change of surface material mechanical properties of polygonal wheels. Their Young’s modulus and hardness were obtained at different depths beneath the peaks and troughs of the worn surface using nano-indentation technique. Their yield stress and strain hardening index were determined by simulating the nano-indentation loading process combined with dimensional function method to obtain the material constitutive relations at different depths beneath the peaks and troughs of polygonal wear. The results show that different levels of plastic deformation occur at different locations in the wheel surface layers. Young’s modulus and hardness increase gradually from the bulk to the polygonal worn surface, and the increase at the troughs is greater than that at the peaks. The materials’ constitutive relations at the peaks and troughs of the worn surface differs greatly at difference locations, and the difference at the troughs is greater than that at the peaks.

     

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