彭建新, 赵洋, 王贤基, 刘意, 彭彦庆. 锈蚀Q345C钢材疲劳性能试验研究及数值模拟[J]. 工程力学. DOI: 10.6052/j.issn.1000-4750.2022.10.0866
引用本文: 彭建新, 赵洋, 王贤基, 刘意, 彭彦庆. 锈蚀Q345C钢材疲劳性能试验研究及数值模拟[J]. 工程力学. DOI: 10.6052/j.issn.1000-4750.2022.10.0866
PENG Jian-xin, ZHAO Yang, WANG Xian-ji, LIU Yi, PENG Yan-qing. EXPERIMENTAL STUDY AND NUMERICAL SIMULATION ON FATIGUE PROPERTIES OF CORRODED Q345C STEEL[J]. Engineering Mechanics. DOI: 10.6052/j.issn.1000-4750.2022.10.0866
Citation: PENG Jian-xin, ZHAO Yang, WANG Xian-ji, LIU Yi, PENG Yan-qing. EXPERIMENTAL STUDY AND NUMERICAL SIMULATION ON FATIGUE PROPERTIES OF CORRODED Q345C STEEL[J]. Engineering Mechanics. DOI: 10.6052/j.issn.1000-4750.2022.10.0866

锈蚀Q345C钢材疲劳性能试验研究及数值模拟

EXPERIMENTAL STUDY AND NUMERICAL SIMULATION ON FATIGUE PROPERTIES OF CORRODED Q345C STEEL

  • 摘要: 为了研究桥梁常用Q345C结构钢锈蚀损伤后的疲劳性能,开展了Q345C钢材电化学加速锈蚀试验和拉伸疲劳试验,得到了不同锈蚀损伤程度下Q345C钢材的蚀坑深度分布特征和疲劳寿命,给出了50%和97.7%存活率下的S-N曲线,并对不同锈蚀率试件的疲劳断口特征进行了对比分析,通过3D扫描逆向建模并结合ABAQUS/FE-SAFE进行疲劳寿命仿真分析。结果表明:随着锈蚀率的增大,锈蚀区域由点蚀为主向均匀锈蚀为主转变;锈蚀对疲劳性能降低与应力水平有关,低应力水平下锈蚀对疲劳性能的降低尤为显著;未锈蚀试件97.7%存活率的S-N曲线与BS 7608规范接近且略大于钢结构设计规范GB 50017,而锈蚀损伤试件97.7%存活率S-N曲线均低于常用疲劳规范曲线,且200万次等效疲劳强度明显降低;锈蚀试件断口存在明显的疲劳台阶且断裂后塑性变形小,试件的断口裂纹扩展面积比与应力水平和锈蚀率均呈反比;锈蚀试件疲劳寿命仿真结果与试验相比误差最大仅为6.32%。

     

    Abstract: In order to study the fatigue performance of Q345C structural steel commonly used for bridges after corrosion damage, the electrochemical accelerated corrosion test and tensile fatigue test of Q345C steel were carried out. The distribution characteristics of corrosion pitting depth and fatigue life of Q345C steel under different corrosion damage levels were obtained, the S-N curves under 50% and 97.7% survival rates were given, and the fatigue fracture characteristics of specimens with different corrosion rates were compared and analyzed. The fatigue life simulation analysis was carried out by 3D scanning reverse modeling combined with ABAQUS/FE-SAFE. The results show that with the increase of corrosion rate, the corrosion area changes from pitting corrosion to uniform corrosion; The reduction of fatigue performance by corrosion is related to the stress level, especially at low stress level; The S-N curve of 97.7% survival rate of non-corroded specimens is close to that of BS 7608 and slightly larger than that of GB 50017, while the S-N curve of 97.7% survival rate of corroded specimens is lower than that of common fatigue codes, and the equivalent fatigue strength of 2 million cycles is significantly reduced; There are obvious fatigue steps on the fracture surface of the corroded specimen, and the plastic deformation is small after fracture; The crack growth area ratio of the fracture surface of the specimen is inversely proportional to the stress level and corrosion rate; The maximum error of fatigue life simulation results of corroded specimens is only 6.32% compared with the test results.

     

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