三维塑料注射成形可压缩充模过程数值模拟

NUMERICAL SIMULATION OF THE COMPRESSIBLE FILLING STAGE OF 3D PLASTIC INJECTION MOLDING

  • 摘要: 在塑料注射成形充填过程即将结束时,塑料熔体逐步压实,可压缩性不可忽略。基于PG(Petrov-Galerkin)原理的PSPG(Pressure-Stabilizing/Petrov-Galerkin)法可抑制动量控制方程求解中速度与压力插值空间不匹配造成的虚假数值振荡,SUPG(Streamline-Upwind/Petrov-Galerkin)/GGLS(Galerkin gradient least-squares)法可实现对具有对流占优和小导热系数的能量场控制方程的稳定数值求解,由此采用PSPG法和SUPG/GGLS法建立了注射成形可压缩熔体充模流动的稳定有限元计算格式,并对充模过程进行了模拟。数值算例表明:充填过程中熔体的可压缩性一般情况下可以忽略,但在填充即将结束时熔体可压缩流动对计算结果影响较大,基于可压缩性模型模拟得到的填充结束时注射压力比较缓慢的上升,流动平衡更加真实。

     

    Abstract: Plastic melt is pressed into cavity in injection molding. At the end of filling stage, the plastic melt is compacted gradually and the compressibility can’t be neglected. The PSPG (Pressure-Stabilizing/Petrov-Galerkin) method based PG (Petrov-Galerkin) theory can be employed to suppress the spurious numerical oscillation due to the non-matching of interpolation functions for velocity and pressure when solving the momentum governing equation. In addition, the SUPG (Streamline-Upwind/Petrov-Galerkin)/GGLS(Galerkin gradient least-squares) method can be applied to obtain a stable numerical solution of the energy governing equation with dominated convection and little heat conduction. Therefore the stabilized finite element formulations were developed to simulate the filling stage with the effect of melt compressibility using the PSPG and SUPG/GGLS methods. Numerical examples show that melt compressibility can be neglected for most time of filling stage, but at the end of filling, compressibility leads to less increase of injection pressure and more authentic flow balance phenomenon than incompressibility.

     

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