腐蚀-应力耦合作用下结构破坏过程数值计算

NUMERICAL SIMULATION OF STRUCTURE FAILURE PROCESS UNDER CORROSION-STRESS COUPLING EFFECT

  • 摘要: 基于键型近场动力学方法,分别采用扩散键来描述材料的溶解腐蚀行为,力学键来表征结构的受力断裂过程,建立了腐蚀-应力耦合作用下结构腐蚀演化和裂纹扩展过程的数值模型。根据材料的化学腐蚀及断裂过程,提出了腐蚀损伤与力学损伤的识别方法,并在此基础上研究了加载速率、预蚀孔孔径和腐蚀微溶解系数等因素对钢构件破坏形态、结构损伤参数以及力学性能的影响。结果表明:加载速率通过改变钢构件的断裂时间,进而影响其断裂时刻的腐蚀区域面积及屈服强度。加载速率越小,构件腐蚀损伤越严重,其对屈服强度的影响也越大。增加预蚀孔半径会使结构屈服强度的衰减过程呈先降低后增大的趋势。较小孔径会延长构件的腐蚀持续时间,使其屈服强度显著下降。而较大的孔径则扩大了腐蚀接触面积,同样会加速构件腐蚀损伤降低其强度。腐蚀微溶解系数通过改变腐蚀速率和腐蚀持续时间,从而降低构件的屈服强度。在预蚀孔孔径为4 mm、加载速率为u'=5.0×10−9 m/∆tc的情况下,当腐蚀微溶解系数增加至23.7×10−4 m−1s−1时,结构断裂时的腐蚀损伤占比超过力学损伤,从而导致材料强度的急剧下降。

     

    Abstract: Based on bond-based Peridynamics, diffusion bonds were applied to describe the dissolution corrosion behavior of materials, and mechanical bonds were used to characterize the structure failure process under stress. A numerical model was developed to simulate the corrosion evolution and crack propagation processes of a structure, considering its corrosion-stress coupling effect. A method for identifying corrosion damage and mechanical damage was introduced upon the chemical corrosion and failure processes of the structure. The failure morphology, structural damage parameters, and mechanical properties of steel components were analyzed under the influence of loading rate, of pre-corroded hole radius and, of corrosion microsolubility. The results indicate that the loading rate affects the corrosion area and yield strength of steel components by altering the failure time. A lower loading rate leads to more severe corrosion damage, which significantly affects yield strength. Increasing the pre-corroded hole radius initially decreases and then increases the rate of decay in yield strength. A smaller hole radius prolongs corrosion, resulting in a substantial decrease in yield strength, while a larger radius expands the corrosion area, accelerating damage and further reducing strength. Corrosion microsolubility affects the yield strength by altering the corrosion rate and duration of a structure. When the pre-corrosion hole diameter is 4 mm, the loading rate is u'=5.0×10−9 m/∆tc, and the corrosion micro-dissolution coefficient increases to 23.7×10−4 m−1s−1, corrosion damage becomes dominant over mechanical damage during failure, leading to a rapid decline in material strength.

     

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