钢轨脱碳层非均匀特性对轮轨接触行为的影响

INFLUENCE OF NON-UNIFORMITY OF RAIL DECARBURIZATION LAYER ON WHEEL-RAIL CONTACT BEHAVIOR

  • 摘要: 钢轨脱碳层表面到基体的材料力学性能表现出较强的非均匀特性,这些性能的变化对轮轨滚动接触有较大影响。该文采用ANSYS/LS-DYNA建立了可以考虑钢轨脱碳层特性的三维高速轮轨瞬态滚动接触有限元模型,分析了脱碳层对轮轨接触行为的影响规律。通过纳米压痕试验获取脱碳层非均匀材料弹性模量和硬度,从钢轨基体到脱碳层表层,弹性模量和硬度逐渐减小,与钢轨基体相比,脱碳层表层弹性模量和硬度分别降低了10%和34%。计算并对比了脱碳钢轨和未脱碳钢轨的轮轨接触状态,发现钢轨脱碳层对轮轨接触斑大小、黏滑区分布和法向接触应力的影响可以忽略,但对等效应力和应变、摩擦功有较大影响;考虑脱碳层影响后,最大等效应力降低20%,最大等效应变增加115%;虽然脱碳深度只有0.55 mm,但对V-M等效应力的影响深度达3.56 mm。

     

    Abstract: The mechanical properties of the material from the surface of the rail decarburization layer to the substrate exhibit strong non-uniform characteristics, which have a significant impact on the rolling contact between the wheel and the rail. Thusly, a three-dimensional transient rolling contact finite element model of high-speed wheel-rail, which considers the characteristics of the decarburization layer on the steel rail, was established using ANSYS/LS-DYNA, and the influence of the decarburization layer on the wheel-rail contact behavior was analyzed. The non-uniformity of material elastic modulus and hardness of the decarburization layer were obtained through nanoindentation tests. The elastic modulus and hardness gradually decrease from the rail bulk to the surface of the decarburization layer, with the surface elastic modulus and hardness of the decarburization layer decreased by 10% and 34%, compared to the rail bulk. The wheel-rail contact state of the decarburized and non-decarburized steel rail was calculated and compared. It was found that the decarburization layer has a negligible effect on the contact patch size, on the adhesive region distribution and, on the normal contact stress, but has a significant impact on the equivalent stress and strain, as well as the frictional work. After considering the influence of the decarburization layer, the maximum equivalent stress decreased by 20%, and the maximum equivalent strain increased by 115%. Despite the decarburization depth being only 0.55 mm, its impact on the V-M equivalent stress depth reached 3.56 mm.

     

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