考虑支承面宽度的碟形弹簧承载力计算方法

CALCULATION METHOD FOR BEARING CAPACITY OF DISC SPRINGS CONSIDERING BEARING SURFACE WIDTH

  • 摘要: 为研究碟形弹簧不同边缘支承面宽度对其力学性能的影响,该文从A和B两种系列碟簧中各选取一个典型代表,对比分析了现有碟簧承载力预测公式与试验和数值模拟结果的误差。通过数值模拟分析,研究了不同碟簧支承面宽度对其承载能力提升的影响规律。基于A、B和C三种系列碟簧,共选取11种不同尺寸碟簧,对各碟簧的不同支承面宽度进行大量参数分析,以同系列的碟簧数值模拟结果为依据,对规范中考虑碟簧支承面宽度的承载力计算公式进行了修正。随后选取8种不同尺寸碟簧,通过数值模拟和试验结果对修正公式的预测准确性进行了验证。研究结果表明:支承面宽度对碟簧承载力有较大增幅效果。修正后的计算公式能够准确预测碟簧不同支承面宽度的承载力,具有较好的工程实用性。

     

    Abstract: To study the effects of different widths of edge bearing surface on the mechanical properties of combined disc springs, a typical representative was respectively selected from each of the A and B series disc springs to compare and to analyze the errors of existing disc spring bearing capacity prediction formulas with experimental and numerical simulation results. Numerical simulation analysis was conducted to investigate the influence of the bearing surface width of different disc springs on the improvement of the bearing capacity. A total of 11 different types of disc springs were selected upon the three series A, B and C disc springs, and a large number of parametric analyses were performed upon the different bearing surface widths of each disc spring. Based on the results of numerical simulation for the same spring series, the existing formula in specification for predicting the bearing capacity of springs was modified by taking account into the bearing surface width. Eight different sizes of disc springs were subsequently selected, and the prediction accuracy of the modified formula was verified by numerical simulation and experimental results. The results indicate that bearing surface width has a greater effect on the bearing capacity of the disc spring. The modified formula can accurately predict the bearing capacity with different bearing surface widths, and have a good engineering practicability.

     

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