陶瓷球增强多孔铝复合材料压缩性能研究

STUDY ON COMPRESSIVE PROPERTIES OF CERAMIC SPHERES REINFORCED POROUS ALUMINUM MATRIX

  • 摘要: 为了研究陶瓷球增强多孔铝复合材料的压缩性能,对2组不同陶瓷球含量的复合材料进行了准静态压缩试验,并基于非线性有限元软件ABAQUS建立了相应的数值模型。将有限元模拟结果与试验结果进行对比验证,并从陶瓷球粒径、体积分数和材料性质三个方面深入研究了该复合材料的力学特性、破坏模式以及能量吸收能力。研究表明:复合材料内陶瓷球体积分数的提升能一定程度增强材料的线弹性阶段弹性模量,而陶瓷粒径和材料类型对此影响不大。在塑性变形阶段,更大的陶瓷球体积分数和更小的陶瓷粒径有助于提高应力平台区的斜率;静态压缩下,复合材料较薄孔壁发生塑性变形,内部陶瓷球体接触导致应力集中,随着压缩进行球体与多孔铝基体界面脱粘,部分球体碎裂,裂纹沿材料孔壁薄弱区域扩展,导致材料变形失效;较小粒径的陶瓷球、一定程度提高陶瓷球的体积分数以及使用Al2O3作为增强相相较SiC可进一步提高复合材料的能量吸收能力。

     

    Abstract: To study the compressive properties of ceramic spheres reinforced porous aluminum composites, quasi-static compression tests of composites with two different ceramic sphere contents were carried out, and the corresponding numerical models were established based on the nonlinear finite element software ABAQUS. The simulation results were compared with the experimental results, and the mechanical properties, failure modes and energy absorption capacity of the composites were analyzed from three aspects: ceramic sphere particle size, volume fraction and material properties. The results show that the increase of the volume fraction of ceramic spheres in the composite material can enhance the Young 's modulus of the material in the linear elastic stage to a certain extent, while the ceramic particle size and material type have little effect on it. In the plastic deformation stage, larger ceramic sphere volume fraction and smaller ceramic particle size contribute to the increase of the slope of the stress plateau region. Under quasi-static compression, the plastic deformation occurs in the thinner hole wall of the composite material, and the contact of the internal ceramic spheres leads to the stress concentration. As the compression proceeds, the interface between the sphere and the porous aluminum matrix is deboned, and some of the spheres are fragmented. Cracks propagate along the weak area of the material hole wall, resulting in the deformation and failure of material. The energy absorption capacity of the composites can be further improved by adding smaller ceramic spheres, increasing the volume fraction of ceramic spheres to a certain extent, and using Al2O3 as the reinforcing phase rather than SiC.

     

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