装配式外墙凹槽板受弯力学性能试验研究

EXPERIMENTAL STUDY ON FLEXURAL BEARING CAPACITY OF PREFABRICATED COMPOSITE INSULATION FACADE PANEL WITH GROOVE

  • 摘要: 装配式外墙凹槽板(以下简称凹槽板)是一种新型非承重外墙夹芯板,它的内、外叶板均采用加气混凝土条板,夹芯层采用聚苯乙烯泡沫(EPS)保温板,保温板与内外板在上端形成的凹槽可作为现浇混凝土梁模板使用。通过21个蒸压加气混凝土单板试件和42个凹槽板试件的受弯承载力试验,研究了蒸压加气混凝土等级、加气混凝土板厚度、保温板厚度、剪跨比、节点加强措施和加载工况等参数对试件破坏特征和承载力的影响。试验结果表明:采用单调集中力加载时,多数单板试件发生了斜拉破坏,凹槽板试件发生了斜拉破坏或者冲切破坏;单调均布堆载时,单板试件均发生了正截面受弯破坏。蒸压加气混凝土等级由B05-A3.5提高到B06-A5.0时,单板试件、加强型凹槽板试件的开裂弯矩平均值分别提高了13.8%、20.5%,而普通型凹槽板试件开裂弯矩变化不明显。单板试件试验中,加气混凝土板厚度由75 mm增加至100 mm可使极限承载力平均提高15.7%;普通型凹槽板试件内叶板由75 mm增加至100 mm,开裂弯矩平均提高68%。增加保温板厚度对凹槽板的极限承载力影响不显著。保持凹槽板的外叶板100 mm厚度不变,当内叶板厚度为75 mm时,风压工况比风吸工况下的极限承载力平均高出约17.5%。加强型凹槽板比普通型凹槽板开裂荷载更小,但极限承载力与发生斜拉破坏的普通型凹槽板试件接近,大于发生冲切破坏的普通型凹槽板。内叶板厚75 mm的普通型凹槽板试件极限承载力为内、外叶单板极限承载力之和的104%~109.2%;内、外叶板厚度均为100 mm的普通型凹槽板试件极限承载力为内、外叶单板极限承载力之和的86.5%~120.2%,这表明凹槽板试件的内、外叶板和中间保温板有一定的组合效应。在集中力作用下,随着剪跨比的减小,单板试件开裂荷载和极限承载力均明显增加;单板试件在均布堆载试验中测得的极限承载力介于剪跨比为4.52和8.55的集中力加载试件之间。

     

    Abstract: The prefabricated composite insulation facade panel with groove (abbreviated as composite panel) is a new type of non-load-bearing exterior sandwich wall panel. Its inner and outer leaves are autoclaved aerated concrete (abbreviated as AAC) panels, the sandwich layer adopts EPS insulation board, and the groove on the top can be used as cast-in-place concrete beam formwork. The flexural bearing capacity tests on 21 single-board panels and 42 composite panels are carried out, and studied are the effects of parameters such as AAC grade, AAC panel thickness, insulation panel thickness, shear-span ratio, strengthening measures, and loading cases on the failure modes and bearing capacity of the specimens. The test results show that when subjected to monotonic concentrated force loading, most of the single-board panels experience diagonal tension failure, while the composite panels experience either diagonal tension failure or punching failure. When subjected to a monotonic uniformly distributed load, all single-board panels experience flexural failure in the positive moment region. When the grade of AAC is increased from B05-A3.5 to B06-A5.0, the average cracking moment of single-board panels and the reinforced composite panels increase by 13.8% and 20.5%, respectively, while the ordinary composite panels show less significant variation in cracking moment. In the single-board specimen test, increasing the thickness of the aerated concrete board from 75 mm to 100 mm results in an average increase of 15.7% in the ultimate bearing capacity. For the ordinary composite panel, increasing the thickness of the inner flange from 75 mm to 100 mm results in an average increase of 68% in the cracking moment. The increase in insulation board thickness has no significant effect on the ultimate bearing capacity of the composite panels. By keeping the outer leaf of the composite panel at a thickness of 100 mm, when the inner leaf thickness is reduced to 75 mm, the ultimate bearing capacity under wind pressure loading condition is on average approximately 17.5% higher than that under wind suction loading condition. The reinforced composite panel has a smaller cracking load compared to the ordinary composite panel, but its ultimate bearing capacity is close to that of the ordinary composite panels that experienced diagonal tension failure, and greater than that of the ordinary notched plate specimens that experienced punching failure. The ultimate bearing capacity of ordinary composite panels with an inner leaf thickness of 75 mm is 104%-109.2% of the sum of the single inner and single outer leaf panels. The ultimate bearing capacity of ordinary composite panels with both inner and outer leaf thickness of 100 mm is 86.5%-120.2% of the sum of the ultimate bearing capacities of the inner and outer panels, which indicate that there is a certain combination effect between the inner and outer cladding panels and the intermediate insulation board of the composite panels. Under the concentrated force, with the decrease in shear span ratio, the cracking load and ultimate bearing capacity of the single-board panels both increase significantly. The ultimate bearing capacity of the single-board panels measured in the uniformly distributed load test falls between the concentrated force loaded specimens with shear-span ratios of 4.52 and 8.55.

     

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