风力机钢塔筒结构风致疲劳分析方法研究

STUDY ON WIND-INDUCED FATIGUE ANALYSIS METHODS FOR WIND TURBINE STEEL TUBULAR TOWERS

  • 摘要: 高耸、轻柔的风力机钢塔筒结构在风荷载作用下的抗疲劳设计是一项重要且难度较大的工作,该文主要探讨其风致疲劳的分析理论与方法,并在某典型风力机结构中加以应用。建立了包含“叶片-机舱-塔筒-基础”的风力机结构整体有限元模型;基于气象站的气象资料推导得到了风力机位置处的风速风向联合分布函数;对风力机钢塔筒结构进行了风振响应时域分析,系统地建立了风力机钢塔筒结构合理考虑叶片旋转效应、风向及低应力幅循环对疲劳损伤有折减影响的风致疲劳寿命时域和时-频域分析方法。研究表明:叶片旋转效应对钢塔筒响应的均方根值影响较为显著,风力机钢塔筒结构风致疲劳寿命分析需考虑叶片的旋转效应。风向对钢塔筒结构的风致疲劳累积损伤影响较大,在风向出现概率较大的区间产生的风致疲劳累积损伤较大。相对于时域分析方法,时-频域分析方法计算得到的钢塔筒结构疲劳寿命均偏低,且计算较简便。建议采用雨流修正后的等效应力法、TB-2和Dirlik公式来进行风力机钢塔筒结构的风致疲劳寿命预测分析。针对实际设计需求,兼顾安全性和经济性,建议采用不同的风致疲劳分析方法。

     

    Abstract: Recognizing importance and difficulty of the fatigue design of high and flexible wind turbine steel tubular tower structures, this study discusses the corresponding wind-induced fatigue analysis theory and approach as well as their application to a typical wind turbine structure. An integrated finite element model is established including blades, nacelle, tubular tower and foundation. The joint distribution function of wind speed and wind direction at the installation location of the wind turbine structure is then derived based on the observation data of the meteorological station. The wind-induced response time-domain analyses of the wind turbine structure are carried out. Time-domain and time-frequency domain analysis theories are systematically established considering the effect of blade rotating, wind direction and the impact of low stress amplitude cycle on the fatigue damage of tubular tower steel structures. The results show that the rotating effect of blades has significant influent on the root mean square (RMS) of steel tubular tower structures, therefore the wind-induced fatigue life analysis should consider the rotating effect of blades. Wind direction has great influence on wind-induced fatigue cumulative damage, which is larger in the interval with a higher probability of wind direction. The fatigue life of the steel tubular tower structures calculated through time-frequency domain analysis theory is relatively small, and the calculation cost is smaller compared with that based on time domain analysis theory. The equivalent stress method modified by the rain flow method, TB-2 formula and Dirlik formula are proposed to make fatigue design for wind turbine tubular tower structures in this study. Corresponding to different design requirements in practical engineering, different wind-induced fatigue analysis methods are recommended.

     

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