预应力装配式风机叶片连接段结构模拟分析

NUMERICAL SIMULATION ON A JOINT SEGMENT OF A PRESTRESSED PREFABRICATED SECTIONAL WIND TURBINE BLADE MODEL

  • 摘要: 随着风力发电机功率提高,其叶片越来越长,叶片的运输难度和风险增大,成本增高,特别是在山区风场建设中愈发明显。将长叶片分段制造、运输并现场组装是解决此问题的有效途径。该文提出了一种全新的基于高强预应力螺栓连接的装配式风力发电机叶片结构方案。以某兆瓦级玻璃纤维叶片为对象,确定了在离叶根16 m处进行分段时的预应力连接结构方案,利用大型有限元分析软件ABAQUS建立了连接段的精细化有限元模型,对模型在预应力以及挥舞和摆振方向4种设计荷载作用下的应力进行了分析。结果表明:在4种工况下的叶片玻璃纤维材料以及预应力连接螺栓强度均满足要求,验证了该文所提出的基于高强预应力螺栓连接的装配式风机叶片结构方案可行,该研究为解决传统风力发电机叶片的运输难题提供具有应用前景的新方法。

     

    Abstract: As high-power wind turbines develop, the length of the turbine blades tends to increase, and thus the difficulties, risk, and cost involved in transportation increase, especially for those wind farms located in mountainous areas. Dividing a traditional blade into several prefabricated segments and assembling them on-site is an efficient solution to overcome the above problems. In this study, a new prefabricated sectional wind turbine blade assembled by connecting the sectional blades with prestressed high-strength bolts is proposed and a stress analysis on the joint segment of the prefabricated blade model is carried out using a finite element method. The joint segment of a typical wind turbine blade is modeled with ABAQUS. The stress distribution of the joint segment is analyzed under four different design load cases in both flatwise and edgewise directions. Numerical simulation results show that the stress of the wind turbine blade and prestressed bolts under the four design load cases are all within the materials' acceptable stress range. In conclusion, the proposed prefabricated sectional blade using prestressed bolts is proven feasible and can be an alternative approach of traditional wind turbine blades.

     

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