李得睿, 周焕新, 程斌. 基于二阶链式子区的金属拉伸试验DIC辅助测试方法[J]. 工程力学, 2024, 41(4): 237-246. DOI: 10.6052/j.issn.1000-4750.2022.04.0374
引用本文: 李得睿, 周焕新, 程斌. 基于二阶链式子区的金属拉伸试验DIC辅助测试方法[J]. 工程力学, 2024, 41(4): 237-246. DOI: 10.6052/j.issn.1000-4750.2022.04.0374
LI De-rui, ZHOU Huan-xin, CHENG Bin. DIC-AIDED METAL TENSILE TEST TECHNOLOGY USING CHAIN-LIKE SECOND ORDER SUB-REGIONS[J]. Engineering Mechanics, 2024, 41(4): 237-246. DOI: 10.6052/j.issn.1000-4750.2022.04.0374
Citation: LI De-rui, ZHOU Huan-xin, CHENG Bin. DIC-AIDED METAL TENSILE TEST TECHNOLOGY USING CHAIN-LIKE SECOND ORDER SUB-REGIONS[J]. Engineering Mechanics, 2024, 41(4): 237-246. DOI: 10.6052/j.issn.1000-4750.2022.04.0374

基于二阶链式子区的金属拉伸试验DIC辅助测试方法

DIC-AIDED METAL TENSILE TEST TECHNOLOGY USING CHAIN-LIKE SECOND ORDER SUB-REGIONS

  • 摘要: 为提高金属材性试验的测量精度和测试效率,在传统拉伸试验方法的基础上引入数字图像相关(Digital Image Correlation, DIC)技术,提出相应形变测量理论及方法。基于拉伸试件的颈缩变形特征,提出链式形变测量理论,该理论通过一种跟随表面形状变化而自由变形的柔性链条来表征各阶段的试件形变。进一步通过设置多个连续且等尺寸的DIC二阶链式子区,采用DIC亚像素算法得到任意变形时刻的链式子区角点坐标,并进一步得到沿试件长度方向的柔性离散链形变结果,实现对试件各处应变、颈缩极值点等的求解,从而建立了一套完整的金属拉伸试验DIC辅助测试方法。开展了多个标准金属试件的拉伸试验,通过与引伸仪、靶标图像测量等传统方法对比,验证了该文方法对颈缩效应、弹性模量、极限伸长率、真实应力-应变曲线等金属材性指标具备较高测量精度及有效性,同时该文方法能够实现高度自动化测量,可在金属拉伸试验领域进行工业化推广普及。

     

    Abstract: Aiming at improving the measurement accuracy and test efficiency of metal tensile tests, the Digital Image Correlation (DIC) technology is introduced upon the conventional tensile test, and the corresponding deformation measurement theory and method are proposed. Based on the necking effect of tensile specimen, a chain-like deformation measurement theory is proposed, and the proposed theory characterizes the deformation of the specimen at each stage through a flexible chain that freely deforms as the surface of specimen does. Further, by setting up multiple equal-sized and continuous DIC second-order sub-regions, the DIC sub-pixel registration algorithm is used to obtain the coordinates of the chain sub-regions corner points at any moment, and the deformation results of the discrete flexible chain along the length of the specimen are determined to indicate strain and necking extremum spot of the specimen, thus a methodology of DIC-aided test method for metal tensile tests is established. Tensile tests of several standard metal specimens were carried out to measure necking effect, elastic modulus, ultimate elongation, and true stress-strain curve using both the proposed method and conventional methods such as extensometer and image targets tracing. Results show that the proposed method has agreeable measurement accuracy and high effectiveness, which indicates that the proposed method can obtain automatic measurement and has a potential prospect to be industrially popularized in the field of metal tensile tests.

     

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