刘伟吉, 阳飞龙, 董洪铎, 程润, 祝效华. 异形PDC齿混合切削破碎花岗岩特性研究[J]. 工程力学, 2023, 40(3): 245-256. DOI: 10.6052/j.issn.1000-4750.2021.10.0761
引用本文: 刘伟吉, 阳飞龙, 董洪铎, 程润, 祝效华. 异形PDC齿混合切削破碎花岗岩特性研究[J]. 工程力学, 2023, 40(3): 245-256. DOI: 10.6052/j.issn.1000-4750.2021.10.0761
LIU Wei-ji, YANG Fei-long, DONG Hong-duo, CHENG Run, ZHU Xiao-hua. INVESTIGATE ON THE MIXED-CUTTING OF SPECIALLY-SHAPED PDC CUTTERS IN GRANITE[J]. Engineering Mechanics, 2023, 40(3): 245-256. DOI: 10.6052/j.issn.1000-4750.2021.10.0761
Citation: LIU Wei-ji, YANG Fei-long, DONG Hong-duo, CHENG Run, ZHU Xiao-hua. INVESTIGATE ON THE MIXED-CUTTING OF SPECIALLY-SHAPED PDC CUTTERS IN GRANITE[J]. Engineering Mechanics, 2023, 40(3): 245-256. DOI: 10.6052/j.issn.1000-4750.2021.10.0761

异形PDC齿混合切削破碎花岗岩特性研究

INVESTIGATE ON THE MIXED-CUTTING OF SPECIALLY-SHAPED PDC CUTTERS IN GRANITE

  • 摘要: 针对常规齿PDC钻头在硬地层钻进中出现的磨损大,崩齿、碎齿严重等问题,各种异形齿被广泛用于钻头设计。为探究和优化单一齿形及混合齿形PDC钻头的布齿间距,提高PDC齿在花岗岩地层的破岩效率,进行了相同形状PDC齿组合切削破岩室内试验和平面PDC齿与异形齿混合布齿数值仿真实验。研究结果表明:在切削花岗岩且切深为1.0 mm时,平面齿组合的最优布齿间距为10 mm,斧形齿为12 mm,锥形齿为3 mm,三平面齿为11 mm。混合布齿组合中,“平面齿+斧形齿”的最优布齿间距为6 mm,“平面齿+锥形齿”为8 mm,“平面齿+三平面齿”为9 mm。在不同的组合中,包含三平面齿的组合其破岩比功最低,破岩效率最高。研究结果对单一齿形钻头以及混合齿钻头的齿形选择和布齿间距优化具有重要的参考作用。

     

    Abstract: Due to the serious problems of cutter abrasiveness and damage in drilling by PDC bits with conventional cutters in hard formation, various specially shaped cutters have been widely used in the bit design. To explore and to optimize the cutter arrangement of PDC bits with the same or mixed shaped cutters and to improve the rock breaking efficiency in granite formation, the rock cutting test using the same shaped PDC cutters and rock cutting simulation of mixed cutters with planar cutters and specially shaped cutters are conducted. The results show that: the optimal space of cutters is 10 mm for the planar cutter, 12 mm for the axe-shaped cutter, 3 mm for the conical cutter and, 11 mm for the tri-plane cutter respectively with a cutting depth of 1.0 mm. In terms of the mixed cutter arrangement, the optimal space of cutters is 6 mm for 'planar and axe-shaped cutters', 8 mm for 'planar and conical cutters' and, 9 mm for 'planar and tri-planar cutters' in turn. Among the different combinations, the combination consisting of tri-plane cutters has the smallest mechanical specific energy and largest rock breaking efficiency. In general, the results of this study play a significant role in the selection of cutter shape for a single or a hybrid PDC bit and optimization of cutter gaps.

     

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