张敬科, 朱涛, 雷成, 王小瑞, 杨冰, 肖守讷, 阳光武. 基于等效刚度法的车体结构碰撞建模与参数优化[J]. 工程力学, 2022, 39(2): 244-256. DOI: 10.6052/j.issn.1000-4750.2021.01.0012
引用本文: 张敬科, 朱涛, 雷成, 王小瑞, 杨冰, 肖守讷, 阳光武. 基于等效刚度法的车体结构碰撞建模与参数优化[J]. 工程力学, 2022, 39(2): 244-256. DOI: 10.6052/j.issn.1000-4750.2021.01.0012
ZHANG Jing-ke, ZHU Tao, LEI Cheng, WANG Xiao-rui, YANG Bing, XIAO Shou-ne, YANG Guang-wu. COLLISION MODELING AND PARAMETER OPTIMIZATION OF CARBODY BASED ON EQUIVALENT STIFFNESS METHOD[J]. Engineering Mechanics, 2022, 39(2): 244-256. DOI: 10.6052/j.issn.1000-4750.2021.01.0012
Citation: ZHANG Jing-ke, ZHU Tao, LEI Cheng, WANG Xiao-rui, YANG Bing, XIAO Shou-ne, YANG Guang-wu. COLLISION MODELING AND PARAMETER OPTIMIZATION OF CARBODY BASED ON EQUIVALENT STIFFNESS METHOD[J]. Engineering Mechanics, 2022, 39(2): 244-256. DOI: 10.6052/j.issn.1000-4750.2021.01.0012

基于等效刚度法的车体结构碰撞建模与参数优化

COLLISION MODELING AND PARAMETER OPTIMIZATION OF CARBODY BASED ON EQUIVALENT STIFFNESS METHOD

  • 摘要: 针对轨道车辆碰撞动态行为数值模拟效率低、耐撞性分析手段缺乏的问题,提出了基于等效刚度法的车体结构碰撞建模和参数优化方法。基于等效刚度法和简支梁弯曲应变能相等的原理,提出了中空型材截面梁等效为实芯截面梁后抗弯刚度相等的条件,推导了二者结构等效参数的求解公式,利用多岛遗传优化算法对等效参数进行了优化;详细对比了车体结构等效模型和原模型主要振动模态频率,证明了等效模型能够较好的反映原模型的动态特性,验证了车体结构等效模型的有效性;对比分析了某城轨车辆车体结构等效前后的一阶垂弯和一阶扭转频率,以及两种结构车辆在15 km/h的碰撞工况下车体的速度、加速度、能量、界面力等主要碰撞响应的变化趋势及误差。研究结果表明:中空型材结构等效模型能够较好的反映原结构的动态特性,整车车体结构的一阶垂弯和扭转频率的相对误差分别为2.19%和4.21%;碰撞过程中,两种模型车体的乘员安全性主要考核指标误差均小于10%;车体等效模型在碰撞仿真中的应用具有可行性和有效性,与原模型相比,单元数量减少38.91%,CPU计算耗时缩短27.63%。

     

    Abstract: In order to solve the problems of low efficiency of numerical simulation of rail vehicle collision dynamic behavior and, the lack of crashworthiness analysis methods, a collision modeling and parameter optimization method is proposed for a carbody structure based on an equivalent stiffness method. According to the equivalent stiffness method and the equality principle of bending strain energy of a simply supported beam, the conditions for the equivalent bending stiffness of the hollow profile to a solid-core beam are put forward, the substitution formula of the equivalent parameters of the above two structures are deduced, and the equivalent parameters are optimized by the multi-island genetic optimization algorithm. The main vibration modal frequencies of the equivalent and the original model of the carbody structure are compared in detail, which proves the superiority of equivalent model reflecting the dynamic characteristics of original model, and the effectiveness of equivalent model of carbody structures. The change trend and error of numerical simulation results of the original and equivalent structures of an urban rail vehicle body are compared and analyzed, including the first-order vertical-bending and, the first-order torsional frequencies and, the main collision responses such as the speed, the acceleration, the energy and, the interface force of the carbody at a collision speed of 15 km/h. The research indicates that: the equivalent model of the hollow profiles can better reflect dynamic characteristics of the original model, in which the relative errors of the first-order vertical-bending and the first-order torsional frequencies of the carbody structure are 2.19% and 4.21%, respectively; the main occupant safety assessment index errors of the two models of carbodies are both less than 10%; and comparing with the original model, the element number is reduced by 38.91% and, the CPU calculating time is reduced by 27.63% in numerical simulation, which shows that the application of the carbody equivalent model in collision simulation can be feasible and effective.

     

/

返回文章
返回