吝水林, 孙建亮, 彭艳. 偏载状态下轧机轴承接触力学模型研究[J]. 工程力学, 2021, 38(1): 231-240. DOI: 10.6052/j.issn.1000-4750.2020.03.0139
引用本文: 吝水林, 孙建亮, 彭艳. 偏载状态下轧机轴承接触力学模型研究[J]. 工程力学, 2021, 38(1): 231-240. DOI: 10.6052/j.issn.1000-4750.2020.03.0139
LIN Shui-lin, SUN Jian-liang, PENG Yan. RESEARCH ON CONTACT MECHANICAL MODEL OF ROLLING MILL BEARING UNDER MISLIGNED LOADS[J]. Engineering Mechanics, 2021, 38(1): 231-240. DOI: 10.6052/j.issn.1000-4750.2020.03.0139
Citation: LIN Shui-lin, SUN Jian-liang, PENG Yan. RESEARCH ON CONTACT MECHANICAL MODEL OF ROLLING MILL BEARING UNDER MISLIGNED LOADS[J]. Engineering Mechanics, 2021, 38(1): 231-240. DOI: 10.6052/j.issn.1000-4750.2020.03.0139

偏载状态下轧机轴承接触力学模型研究

RESEARCH ON CONTACT MECHANICAL MODEL OF ROLLING MILL BEARING UNDER MISLIGNED LOADS

  • 摘要: 该文针对板带轧制过程偏载工况下滚动轴承接触力学模型进行研究。建立了支承辊四列圆柱滚子轴承的Hertz理想接触模型、基于柔度矩阵法的轴承偏载接触力学模型。针对辊间不同载荷进行了模型数值求解,仿真模拟了理想及偏载接触过程。研究表明:偏载运行状态严重影响各列轴承载荷分布,15°~30°位置角的滚动体承载最大,最大接触应力呈“M”形分布;仿真结果与数值模拟结果吻合程度较好,误差不超过15%,且略小于数值求解结果,在实际工程应用范围内;随着轧制载荷的增大,轴承同一列上的总径向力不断增大,偏载程度越来越严重。研究为延长轴承使用寿命、保证轧机安全稳定运行提供理论依据,具有重要工程意义。

     

    Abstract: The paper analyzes the rolling bearing contact mechanical model under the misaligned loads in the strip rolling process, and establishes the Hertz ideal contact model of four-row cylindrical roller bearings for back-up roller and the bearing mechanical model under the misaligned loads using flexibility matrix method. The numerical simulations under different loads between the rolls are conducted, and the ideal contact process and the misaligned load contact process are simulated. The results show that the misaligned loads affect the bearing loads distribution of each row; the rolling body at 15°-30° position angles bears the maximum force where the maximum contact stress exhibits an "M" shape distribution. The simulation results are consistent with the numerical simulation results, but the later is bigger than the former by 15% or less, which is within the error scope of engineering application. As the rolling load increases, the total radial force on the rollers of the same row of bearings increases, and the misaligning of loads become more significant. The research provides theoretical basis for prolonging the life of bearings and ensuring the stable operation of rolling mills.

     

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