李运良, 门朝举, 谭书舜, 文 潮, 王占江. 摆锤式间接杆-杆型SHTB装置的研制及FEM仿真分析[J]. 工程力学, 2011, 28(5): 245-250,.
引用本文: 李运良, 门朝举, 谭书舜, 文 潮, 王占江. 摆锤式间接杆-杆型SHTB装置的研制及FEM仿真分析[J]. 工程力学, 2011, 28(5): 245-250,.
LI Yun-liang, MEN Chao-ju, TAN Shu-shun, WEN Chao, WANG Zhan-jiang. DEVELOPMENT AND SIMULATION ANALYSIS BY FEM OF THE PENDULUM IMPACT TENSILE TEST APPARATUS OF BAR-BAR[J]. Engineering Mechanics, 2011, 28(5): 245-250,.
Citation: LI Yun-liang, MEN Chao-ju, TAN Shu-shun, WEN Chao, WANG Zhan-jiang. DEVELOPMENT AND SIMULATION ANALYSIS BY FEM OF THE PENDULUM IMPACT TENSILE TEST APPARATUS OF BAR-BAR[J]. Engineering Mechanics, 2011, 28(5): 245-250,.

摆锤式间接杆-杆型SHTB装置的研制及FEM仿真分析

DEVELOPMENT AND SIMULATION ANALYSIS BY FEM OF THE PENDULUM IMPACT TENSILE TEST APPARATUS OF BAR-BAR

  • 摘要: 在充分调研国内外SHTB装置的基础上,以较小的费用建成了一套摆锤式间接杆-杆型SHTB装置。动力装置为改造后的摆锤式冲击试样机,摆锤撞击速度为5m/s(不可调节),能量为300J。入射脉冲产生的关键技术为:通过金属短杆(材料为LY12cz)连接撞块与入射杆,摆锤撞击撞块,使短杆由弹性变形快速过渡到塑性变形直至断裂,入射杆中的入射脉冲并非由锤头撞击撞块直接产生,而是利用了短杆的塑性流动过程产生的,短杆的尺寸决定了入射脉冲的脉宽及高度。此技术调节并控制了冲击试样机对入射杆能量的输出,在试样内产生的应变率范围为100/s―1600/s。该文重点介绍了自行研制的摆锤式间接杆-杆型SHTB装置各关键部件的构造,结合某次16MnR材料性能实验分析了应力方波在拉杆中的传播过程,并给出了该次16MnR试样的应变率与应力-应变关系。还简单介绍了该系统实验得到的钛合金焊接材料及不锈钢与16MnR复合板焊接材料的应力-应变关系。最后采用非线性动态显式有限元分析软件ANSYS-LS DYNA模拟了短杆的拉断与入射杆内入射脉冲形成的过程,对入射脉冲产生的原理进行了较深入分析,为短杆及试样尺寸的设计提出了有益的指导。自研SHTB装置的主要优点为结构简单,实验成本低。

     

    Abstract: On the basis of the fully investigating SHTB apparatus at home and abroad, the pendulum type indirect bar-bar SHTB apparatus has been developed with the low cost. The powerplant is constituted by a transformed pendulum machine, the key technologies of generating incident square waves. The pendulum’s unadjusted velocity is 5m/s, and the energy is 300J. The impacting block and incident bar are connected by a short metal bar whose material is LY12cz. The short metal bar transits fast from the elastic deformation to the plastic deformation until t breaking when the pendulum impacts the block, and the incident wave is not produced by the pendulum impacting the block but used the short metal bar’s plastic flow process. The incident wave’s width and amplitude are decided by the short metal bar’s dimension. The energy transmitted from the pendulum machine to incident bar is fully adjusted and controlled. The range of strain rate is from 100/s to 1600/s in the test sample. The key structure of SHTB apparatus is introduced. Associating a 16MnR material performance experiment, the square stress-wave in the bar’s tension spreading process is analyzed; the strain rate and stress-strain relationship is given for this test sample. The stress-strain relation obtained on self-developed SHTB apparatus of the titanium alloy welding material and stainless steel and a 16MnR composite board welding material is simply introduced. The formed process of the bar’s short break and incident waves is simulated by the software Ansys Ls-dyna. The generating principle of incident waves is analyzed deeply. The beneficial instruction for the short bar and specimen’s test design is proposed. The advantage of self-developed SHTB apparatus is a simple structure and of low cost.

     

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