杜 磊, 唐华平, 郝长千, 姜永正. 半浮芯棒连轧管工艺过程的有限元模拟分析[J]. 工程力学, 2011, 28(7): 223-228,.
引用本文: 杜 磊, 唐华平, 郝长千, 姜永正. 半浮芯棒连轧管工艺过程的有限元模拟分析[J]. 工程力学, 2011, 28(7): 223-228,.
DU Lei, TANG Hua-ping, HAO Chang-qian. FINITE ELEMENT SIMULATION AND ANALYSIS OF TECHNOLOGY OF SEMI-FLOATING MANDREL PIPE MILL[J]. Engineering Mechanics, 2011, 28(7): 223-228,.
Citation: DU Lei, TANG Hua-ping, HAO Chang-qian. FINITE ELEMENT SIMULATION AND ANALYSIS OF TECHNOLOGY OF SEMI-FLOATING MANDREL PIPE MILL[J]. Engineering Mechanics, 2011, 28(7): 223-228,.

半浮芯棒连轧管工艺过程的有限元模拟分析

FINITE ELEMENT SIMULATION AND ANALYSIS OF TECHNOLOGY OF SEMI-FLOATING MANDREL PIPE MILL

  • 摘要: 连轧管工艺是无缝钢管生产的重要工艺之一,而半浮芯棒连轧管工艺代表现代无缝钢管生产的先进技术,也是当前的研究热点。为此,采用ANSYS/LS-DYNA软件对109mm×7mm规格6机架半浮芯棒连轧管工艺过程进行三维热固耦合有限元模拟分析。结果表明:钢管在第4号、第5号机位横截面总等效应力最大,在前3个机位发生的总等效形变最大,第3~第5机架的轧制力明显大于其他3个机架,减径过程中钢管外壁发生明显回弹,钢管同一横截面内温度分布不均。这一研究为连轧管工艺的改进提供了技术依据。

     

    Abstract: The mandrel pipe mill is one of the important technologies in a seamless pipe manufacture. The technology of a semi-floating mandrel pipe mill represents advanced technique of seamless pipe manufactures, and it is a hot spot of research at present. The finite element simulations are made on technology of 6-stand semi-floating mandrel pipe mills of 109mm×7mm by ANSYS/LS-DYNA at 3D thermosetting coupling. Based on the analysis, the conclusions are reached that the max von Mises stresses on the pipe transverse plane occur at 4th and 5th stands; the max effective strains on the pipe transverse plane occur at the first three stands; the rolling forces at 3rd-5th stands are larger than other stands’; the rebound is occurred at pipe outside in the process of the diametric decrease; the temperatures distribute asymmetrically on one pipe transverse plane. This study provides a technical foundation to the improvement of technologies of mandrel pipe mills.

     

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