基于堆积球体建模方法的球体开孔泡沫铝压缩力学性能研究

RESEARCH ON COMPRESSIVE MECHANICAL PROPERTIES OF SPHERICAL OPEN-CELL ALUMINUM FOAM BASED ON STACKING SPHERE MODELING METHOD

  • 摘要: 球体开孔泡沫铝因具备结构可控与优异的综合性能,在减振与能量吸收领域中展现出显著的应用潜力,但其力学性能对厚度的依赖性尚不明晰。该研究结合准静态压缩试验与有限元仿真,探讨不同厚度(35 mm、50 mm、65 mm)下球体开孔泡沫铝的压缩响应。提出基于堆积球体的球体相交叠层式细观RVE模型建模方法,实现孔径与孔隙率的参数化调控,显著提升几何真实性。结果表明:随着厚度的增加,球体开孔泡沫铝在压缩破坏过程中会产生面外局部失稳,塑性平台阶段应变区间显著延长。尽管吸能量和比吸能随厚度增加呈下降趋势,但吸能效率逐渐上升,反映出结构在单位应变下的能量耗散过程更加平稳、高效。而在相同厚度下,孔隙率的增大削弱结构的承载力,但压缩过程更平稳、致密化延后,进一步提高吸能效率。试验与仿真结果在压缩响应和吸能效率方面表现出良好的一致性,表明所提出的球体相交叠层式建模方法可以有效地预测球体开孔泡沫铝的宏观力学行为,具有一定的适用性。

     

    Abstract: Spherical open-cell aluminum foam exhibits significant application potential in both vibration damping and energy absorption due to its controllable structure and to its excellent comprehensive properties. However, the dependence of its mechanical properties on its thickness remains unclear. This study investigates the compressive response of spherical-pore aluminum foam at different thicknesses (35 mm, 50 mm, and 65 mm) through quasi-static compression tests combined with finite element simulation. A microscopic representative volume element (RVE) modeling approach based on a “spherical-intersecting-layered” structure formed by stacked spheres is proposed, enabling parametric control of pore size and of porosity while significantly enhancing geometric fidelity. The research results indicate that as the thickness increases, spherical-celled aluminum foam exhibits out-of-plane local instability during compressive failure, with a significantly extended strain range in the plastic plateau stage. Although both energy absorption and specific energy absorption decrease with the increase of the thickness, the energy absorption efficiency gradually increases, reflecting a smoother and more efficient energy dissipation process per unit strain. At a constant thickness, increased porosity reduces the structural load-bearing capacity but results in a smoother compression behavior and delayed densification, further enhancing energy absorption efficiency. Experimental and simulation results show a good consistency in compression response and in energy absorption efficiency, indicating that the “spherical overlapping layer” modeling method proposed can effectively predict the macroscopic mechanical behavior of spherical-pore aluminum foam, and possesses practical applicability.

     

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