考虑焊接残余应力的钢桥面板焊缝疲劳裂纹扩展特性研究

STUDY ON FATIGUE CRACK PROPAGATION CHARACTERISTICS OF STEEL BRIDGE DECK WELDS CONSIDERING WELDING RESIDUAL STRESS

  • 摘要: 焊接残余应力是焊缝应力集中处裂纹萌生的主导因素,在车辆荷载的反复作用下逐步松弛。为了探究焊接残余应力对钢桥面板焊缝疲劳性能的影响,采用数值模拟分析了残余应力与车辆荷载共同作用下裂尖应力强度因子的动态演化规律,提出了考虑焊接残余应力的钢桥面板焊缝疲劳裂纹扩展模拟方法,采用断裂力学理论揭示了焊接残余应力对裂纹扩展速率及疲劳寿命的影响。结果表明:车辆荷载的作用位置对顶板焊根和焊趾的应力产生显著影响,焊趾处最大应力强度因子相较于焊根增加约14.3%;在裂纹扩展过程中,车载下裂尖应力强度因子幅ΔKapp逐渐增大,且逐渐高于未考虑残余应力的情况;受残余应力松弛的影响,残余应力作用下裂尖应力强度因子幅ΔKres呈现阶段性下降趋势;在扩展初期ΔKres显著大于ΔKapp,表明焊接残余应力驱动了初始裂纹的扩展;残余应力使得裂纹深度方向的扩展速率小于表面方向,因此疲劳裂纹形态逐步演化致扁平状,且疲劳断裂时顶板表面易形成长条形裂纹;残余应力加速裂纹扩展,进而导致钢桥面板的疲劳寿命大幅缩短。

     

    Abstract: Welding residual stress (WRS) is the dominant factor for the initiation of cracks at the stress concentration point of the weld, which gradually relaxes under the repeated action of vehicle loads. In order to investigate the effect of WRS on the fatigue performance of welds in orthotropic steel bridge decks (OSD), the dynamic evolution law of crack tip stress intensity factor (SIF) under the combined actions of WRS and vehicle load was simulated using finite element method. A fatigue crack propagation simulation process for OSD welds considering WRS was proposed, and the influence of WRS on crack propagation rate and fatigue life was revealed using fracture mechanics theory. The results show that the position of vehicle load has a significant impact on the stress of the weld root and weld toe, with the maximum SIF at the weld toe increased by about 14.3% compared with the weld root. During the process of crack propagation, the ΔKapp at the crack tip gradually increases and is significantly higher than that without considering WRS; However, ΔKres is affected by residual stress relaxation, and its value shows a periodic decrease. The ΔKres value is significantly greater than ΔKapp in the initial stage of propagation, indicating that WRS is the main driving force for the propagation of initial cracks. WRS results in a slower propagation rate in the depth direction than in the surface direction, leading to a gradual evolution of fatigue crack morphology towards a flattened shape. Additionally, during fatigue fracture, the deck plate surface is prone to the formation of longer strip-shaped cracks; WRS can accelerate crack propagation, leading to a significant reduction in the fatigue life of OSD.

     

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