预制管廊密封垫压缩及防水性能调控试验研究

EXPERIMENTAL STUDY ON COMPRESSION AND WATER-PROOFING PERFORMANCE REGULATION AND CONTROL OF SEALING GASKETS FOR PREFABRICATED UTILITY TUNNEL

  • 摘要: 为解决非对称大断面预制综合管廊接头密封垫压缩不均匀以及有效压缩调控方法欠缺所导致的管廊接头防水性能不足问题,以某新区地下综合管廊项目为背景,开展密封垫室内压缩性能试验、密封垫防水试验以及预制管廊现场压缩调控试验,对比分析不同材质、不同约束形式和界面有无沟槽下密封垫压缩性能差异性,探讨密封垫界面应力与防水性能的关联规律,分析密封垫不均匀压缩程度及调控策略。试验结果表明:密封垫压缩初期以截面孔洞变形为主,压缩量与名义界面应力呈线性关系,随着孔洞被压实会使曲线斜率增大,密封垫受沟槽侧向约束时会导致曲线斜率急剧增大,建议密封垫压缩量设计取值时需避免沟槽对其产生侧向约束;考虑密封垫实际受端面约束作用,宜采用环状密封垫样品开展室内压缩性能试验以评估其压缩性能;密封垫压缩性能对硬度指标不敏感,受截面孔径影响显著;接头防水性能符合界面应力防水理论,现行规范规定的界面应力1.5 MPa具备较高的防水安全储备;应力控制张拉方式会造成密封垫压缩不均匀,进而可能引发接头防水性能不足的问题,采用同步位移控制张拉方式可实现非对称大断面预制管廊密封垫均匀压缩;经涂覆胶层处理后,管廊接头端面混凝土坑槽麻面所形成的渗水孔道能够被有效填充,可确保密封垫界面防水性能达到规定要求。研究结果可为预制管廊接头防水设计及有效控制提供参考。

     

    Abstract: To address the issue of insufficient waterproofing performance of prefabricated utility tunnel joints due to uneven compression of the sealing gaskets and the lack of effective compression regulation methods, especially for large-section asymmetric tunnels, an experimental study was conducted based on a specific underground utility tunnel project in a new district. The study involved three types of experiments: laboratory compression tests on sealing gaskets, waterproofing tests on sealing gaskets, and on-site compression regulation tests on prefabricated utility tunnels. The experiments compared the compression performance of sealing gaskets with different materials, different constraint forms, and the presence or absence of grooves on the interface. The study also explored the correlation between the interface stress of the sealing gasket and its waterproofing performance and analyzed the degree of uneven compression and regulation strategies for the sealing gaskets. The results showed that in the initial stage of compression, the deformation of the cross-sectional pores of the sealing gasket was dominant, and the compression amount was linearly related to the nominal interface stress. As the pores were compacted, the slope of the curve increased. The presence of lateral constraints from grooves led to a sharp increase in the slope of the curve. It is recommended that the design value of the sealing gasket compression should avoid lateral constraints from grooves. Considering the actual end-face constraint on the sealing gasket, it is advisable to use annular sealing gasket samples for laboratory compression tests to assess their compression performance. The compression performance of the sealing gasket is not sensitive to the hardness index but is significantly affected by the cross-sectional pore size. The joint waterproofing performance conforms to the interface stress waterproofing theory, and the interface stress of 1.5 MPa specified in the current code provides a high safety margin for waterproofing. The stress-controlled tension method can cause uneven compression of the sealing gasket, which may lead to insufficient joint waterproofing performance. The use of synchronous displacement-controlled tension can achieve uniform compression of the sealing gasket for large-section asymmetric prefabricated utility tunnels. After applying a coating layer, the seepage channels formed by the pitted and rough surface of the concrete at the tunnel joint end face can be effectively filled, ensuring that the interface waterproofing performance of the sealing gasket meets the specified requirements. The findings of this study can provide references for the waterproofing design and effective control of prefabricated utility tunnel joints.

     

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