双金属复合管内衬塌陷磁饱和脉冲涡流方法研究

RESEARCH ON MAGNETIC SATURATION PULSED EDDY CURRENT METHOD FOR LINER COLLAPSE OF BIMETALLIC COMPOSITE PIPES

  • 摘要: 机械式双金属复合管长期服役过程中,不可避免地会出现内衬塌陷的情况,严重影响管道安全。受其结构特点和材料属性的影响,现有无损检测手段对此类缺陷的检测存在一定局限性。该文创新性的提出了一种配备新型信号处理算法的磁饱和脉冲涡流检测方法:结合磁饱和技术,克服双金属复合管外层磁屏蔽作用,提升脉冲涡流检测深度;利用新型信号处理算法自适应提取“晚期相关系数”作为内衬塌陷检测的特征值,最终实现缺陷量化。该文介绍了所提方法的原理,并通过有限元仿真验证了磁饱和脉冲涡流方法在双金属复合管内衬塌陷检测中的可行性。在此基础上,搭建了磁饱和脉冲涡流实验平台,并通过设计对比实验、平板内衬塌陷验证实验、平板内衬塌陷程度定量实验和管道内衬塌陷程度定量实验四种类型的实验,系统地验证了所提方法的有效性和优越性,实现了外层基管厚度小于15 mm时内衬管在0 mm~10 mm范围内塌陷的定量表征。

     

    Abstract: During the long-term service of mechanical bimetal composite pipes, the liner stainless steel pipe will inevitably collapse, which can affect pipeline safety. Due to its structural characteristics and material properties, there are limitations in the detection of liner collapse by existing NDT methods. Proposed is a magnetic saturation pulsed eddy current testing (MSPECT) method with a novel signal processing algorithm. Magnetic saturation technology is used to overcome magnetic shielding effect of the outer layer of bimetal composite pipes, and enhance the depth of pulsed eddy current test (PECT). A signal processing algorithm is used to adaptively extract the "late correlation coefficient" as the feature for liner collapse detection, which ultimately realizes defect quantification. The principle of the proposed method is introduced and the feasibility of the MSPECT method in detecting the liner collapse of bimetal composite pipes is verified through finite element simulation. Based on this, a MSPECT experimental platform is built. The effectiveness and superiority of the method proposed are systematically verified through four types of experiments: comparative experiments, the validation of collapse detection using plate specimens, quantitative collapse degree detection using plate specimens, and quantitative collapse degree detection using pipe specimens. The method quantitatively characterizes liner collapse ranging from 0 mm~10 mm when the outer carbon steel pipe thickness is under 15 mm.

     

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