基于LCR波应力检测结果的管道错口计算方法研究

RESEARCH ON PIPELINE MISALIGNMENT CALCULATION METHOD BASED ON LCR WAVE STRESS DETECTION RESULTS

  • 摘要: 长输埋地管道在服役期间会出现腐蚀、裂纹、机械损伤等情况,需要进行换管施工。管道断开后应力释放,两侧截面发生管口错位,为重新接管带来困难,因此,准确评估断管后管口错位对提高接管施工效率与质量具有重要意义。该文基于临界折射纵波(LCR波)应力检测结果与应变监测结果,建立了断管后管口错位的理论计算模型,在此基础上提出了埋地管道断管后错口计算方法。以中缅天然气管道某换管作业为例,对断管前管道进行轴向应力测量并对断管前后进行应变监测,并将基于计算方法所得到的管道错口计算结果与现场实验测量结果进行了对比分析。结果表明:用LCR波应力检测法与现场测量所得的管道错口量相对误差绝对值最小仅为1.17%。对比结果验证了该文计算方法的精度,表明LCR波应力检测法在换管前可高效、准确地计算管道错口量,在换管施工中具有很好的可靠性与应用价值。

     

    Abstract: During service period, long-distance buried pipelines may suffer from corrosion, from cracks, and from mechanical damage, necessitating pipeline replacement construction. After the pipeline is cut, stress is released, causing misalignment at the pipe ends, which complicates the reconnecting process. Thus, accurately evaluating the post-cutting misalignment is crucial for enhancing the efficiency and quality of the reconnecting work. In this study, based on the stress detection results of the Longitudinal Critically Refracted wave (LCR wave) and on strain monitoring data, a theoretical model for calculating the misalignment after pipe cutting is established. Consequently, a calculation method for the misalignment of buried pipelines after cutting is proposed. Taking a pipe-replacement operation of the China-Myanmar natural gas pipeline as an example, axial stress of the pipeline before cutting was measured, and strain was monitored before and after the cut. The calculated misalignment values using method proposed were compared with on-site measurement results. The findings indicate that the relative error between the misalignment values obtained via LCR wave stress detection and ones on-site measurement is as low as 1.17%. This comparison confirms the accuracy of the calculation method proposed. It demonstrates that the LCR wave stress detection method can effectively and precisely calculate the pipeline misalignment before pipe replacement, showing great reliability and application potential in pipe-replacement construction.

     

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