梯度泡沫铝填充铝合金复合管抗冲击性能研究

RESEARCH ON THE IMPACT RESISTANCE OF ALUMINUM ALLOY COMPOSITE TUBES FILLED WITH GRADIENT ALUMINUM FOAM

  • 摘要: 针对土木工程中对高效防撞耗能构件的需求,设计一种梯度泡沫铝填充铝合金复合管(以下简称“复合管”)。通过落锤冲击试验和数值模拟方法,系统地评估了复合管在冲击荷载下的耗能特性。试验和模拟结果一致表明,相较于空管结构,复合管耗能能力显著提升,其初始峰值力(FM)提升135.76%,平台力(FP)提升95.01%,荷载效率(CFE)提升20.92%。在确保数值模型准确性的基础上,该文进一步探究了梯度泡沫铝密度分层数量、梯度分布模式和冲击速度对复合管在轴向冲击荷载作用下耗能性能的影响机制。结果表明,改变分层数和梯度分布能够有效调控复合管的力学性能。相比均匀泡沫铝填充复合管,10层梯度复合管初始峰值荷载降低13.63%,正梯度复合管比吸能提高6.55%。复合管在不同速度冲击荷载下均具有稳定的缓冲吸能能力,这一特性为缓冲耗能构件研发提供了新思路。

     

    Abstract: This research addresses the need for efficient energy-absorbing components in civil engineering by designing a gradient aluminum foam-filled aluminum alloy composite tube ("composite tube"). Using drop hammer impact tests and numerical simulations, the energy absorption characteristics of the composite tube under impact loading were evaluated. Research results show that the composite tube significantly outperforms hollow tubes, with a 135.76% increase in initial peak force (FM), 95.01% increase in platform force (FP), and 20.92% improvement in load efficiency (CFE). The study further explores the effects of foam layer number, of gradient distribution, and of impact velocity on energy absorption. A 10-layer gradient foam composite tube showed a 13.63% reduction in the peak load, compared to a uniformly filled tube, and a positive gradient configuration improved energy absorption by 6.55%. The stable energy absorption performance of the composite tube under various impact velocities offers new perspectives for developing energy-absorbing components.

     

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